Cigaban Injin Casting
Ƙa'idar aiki na nau'in nau'in nau'in na'ura mai ci gaba da yin simintin gyare-gyare yana dogara ne akan irin ra'ayoyi iri ɗaya kamar na'urorin jefar matsi na mu. Maimakon cika kayan ruwa a cikin flask za ku iya samar da / zana takarda, waya, sanda, ko bututu ta amfani da ƙirar graphite. Duk wannan yana faruwa ba tare da wani kumfa na iska ko raguwar porosity ba. The injin da kuma high injin ci gaba da simintin gyaran kafa ana amfani da m don yin high-karshen ingancin wayoyi kamar bonding waya, semiconductor, Aerospace filin.
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Kyawawan Ƙarfe Mai Tsare Tsare-tsare Injin Ci gaba da Yin Simintin Samfura
Horizontal injin ci gaba da caster: fa'idodi da fasali
A kwance vacuum ci gaba da simintin gyare-gyare muhimmin sashi ne na masana'antar simintin ƙarfe kuma suna ba da fa'idodi da fasali da yawa waɗanda ke sa su zama sanannen zaɓi tsakanin masana'anta. An tsara waɗannan injinan don samar da samfuran ƙarfe masu inganci tare da daidaito da inganci. A cikin wannan labarin, za mu bincika fa'idodi da fasalulluka na simintin gyare-gyare na kwance a kwance da kuma tasirinsu akan aikin simintin ƙarfe.
Amfanin na'ura mai ci gaba da yin siminti a kwance
1. Inganta ingancin samfur: Ɗaya daga cikin manyan fa'idodin na'ura mai ci gaba da yin simintin kwance a kwance shine ikon samar da samfuran ƙarfe masu inganci. Wurin datti yana taimakawa rage ƙazanta da kamawar iskar gas a cikin narkakkar ƙarfe, yana haifar da ingantaccen samfuri da ingantaccen tsari. Wannan yana haɓaka kaddarorin injina da saman saman simintin ƙarfe, yana sa ya dace da aikace-aikacen da yawa.
2. Ingantaccen sarrafa tsari: Na'ura mai ci gaba da yin simintin kwance a kwance yana iya sarrafa tsarin simintin daidai. Yin amfani da fasahar vacuum yana ba da damar ingantaccen tsari na ƙimar sanyaya da ƙarfafa ƙarfe, yana haifar da ingantaccen tsari da sarrafa simintin simintin. Wannan matakin sarrafa tsari yana taimakawa rage lahani kuma yana tabbatar da samar da simintin gyare-gyare masu inganci.
3. Ƙarfafa Ƙarfafawa: An tsara waɗannan inji don ci gaba da aiki don cimma babban aiki. A kwance daidaita tsarin simintin gyaran kafa yana ba da damar samar da simintin gyare-gyare na dogon lokaci, rage buƙatar sauye-sauyen gyare-gyare na yau da kullum da haɓaka yawan aiki. Wannan yana sa masu simin simintin kwance damar zama mafita mai inganci ga masana'antun da ke neman haɓaka hanyoyin samar da su.
4. Ƙwarewar makamashi: Na'ura mai ci gaba da yin simintin gyaran kafa yana amfani da fasaha mara amfani don rage yawan kuzari yayin aikin simintin. Ta hanyar ƙirƙirar yanayi mai ƙarfi mai sarrafawa, ana rage buƙatar shigar da zafi da yawa, adana makamashi da rage farashin aiki don masana'antun.
Halayen na'ura mai ci gaba da yin siminti a kwance
1. Tsare-tsare Tsare-tsare: Tsare-tsare a kwance na waɗannan injina yana ba da damar ci gaba da yin simintin gyare-gyare na samfuran ƙarfe masu tsayi da iri ɗaya. Wannan fasalin ƙirar yana da fa'ida musamman don samar da sanduna, bututu da sauran samfuran tsayi masu tsayi, yana mai da shi mafita mai dacewa don aikace-aikacen simintin ƙarfe iri-iri.
2. Vacuum Chamber: Gidan sarari a cikin simintin kwance mai ci gaba yana taka muhimmiyar rawa wajen ƙirƙirar yanayi mai sarrafawa don aikin simintin. Wuraren daɗaɗɗen ruwa suna taimakawa haɓaka inganci da amincin samfuran simintin ta hanyar cire iska da sauran ƙazanta daga narkakken ƙarfe.
3. Cooling tsarin: Wadannan inji suna sanye take da ci-gaba sanyaya tsarin da za su iya daidai sarrafa solidification tsari. Adadin sanyaya yana daidaitawa don saduwa da takamaiman buƙatun ƙarfe na ƙarfe daban-daban, yana tabbatar da samar da simintin gyare-gyare masu inganci tare da daidaitattun kaddarorin injina.
4. Automation da tsarin sarrafawa: Injin kwance mai ci gaba da yin simintin gyare-gyare yana sanye take da ci-gaba da tsarin sarrafawa, wanda zai iya saka idanu daidai da daidaita tsarin simintin. Wannan matakin sarrafa kansa yana taimakawa rage kuskuren ɗan adam kuma yana tabbatar da maimaita sigogin simintin, yana haifar da daidaiton ingancin samfur.
A taƙaice, simintin gyare-gyare na kwance a kwance yana ba da fa'idodi da fasali da yawa waɗanda ke sanya su zaɓi na farko don aikace-aikacen simintin ƙarfe. Daga inganta ingancin samfur da sarrafa tsari zuwa haɓaka yawan aiki da ƙarfin kuzari, waɗannan injinan suna taka muhimmiyar rawa wajen samar da samfuran ƙarfe masu inganci. Tare da ci-gaba ƙira da fasaha, a kwance injin ci gaba da simintin ci gaba da fitar da ƙirƙira da inganci a cikin masana'antar simintin ƙarfe.
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Ci gaba da simintin gyare-gyaren na'ura na Zinariya Azurfa Copper Alloy 20kg 30kg 50kg 100kg
1.Da zaran azurfa zinariya tsiri waya tube sandana'ura mai ci gabadon kayan ado da aka kaddamar a kasuwa, ya samu tabbatacce feedback daga abokan ciniki da yawa, wanda ya ce irin wannan samfurin iya yadda ya kamata warware su bukatun.Bugu da ƙari, da samfurin da aka yadu amfani da Karfe Casting.
2.Continuous Casting Machine for Yin Rod Strip Pipe tare da 20kg 30kg 50kg 100kg idan aka kwatanta da irin wannan samfurori a kasuwa, yana da fa'idodi masu ban sha'awa a cikin yanayin aiki, inganci, bayyanar, da dai sauransu, kuma yana jin daɗin suna a kasuwa.Hasung yana taƙaita lahani na samfuran da suka gabata, kuma yana ci gaba da inganta su. Ƙayyadaddun na'ura mai ci gaba da yin simintin gyare-gyare don yin bututun igiya tare da 20kg 30kg 50kg 100kg za a iya keɓance shi gwargwadon bukatun ku.
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Babban injin ci gaba da simintin simintin gyare-gyare don Sabbin Kayayyakin Simintin gyare-gyaren Waya ta Zinare Azurfa
Yin simintin simintin gyare-gyare na lantarki irin su haɗin gwal na azurfa tagulla da waya ta musamman mai tsabta Tsararren tsarin wannan kayan aiki ya dogara ne akan ainihin bukatun aikin da tsari, kuma yana yin cikakken amfani da fasaha na zamani.
1. Karɓar fasahar dumama mai saurin mita na Jamus, bin diddigin mitar atomatik da fasahar kariya da yawa, waɗanda zasu iya narkewa cikin ɗan gajeren lokaci, adana kuzari da aiki yadda yakamata.
2. Rufaffiyar nau'in + inert gas kariya narke ɗakin na iya hana iskar shaka na zukar albarkatun kasa da kuma hadawa na impurities. Wannan kayan aikin ya dace da simintin gyare-gyare na kayan ƙarfe masu tsabta ko kuma a sauƙaƙe oxidized ƙananan ƙarfe.
3. Yi amfani da rufaffiyar + iskar gas don kare ɗakin narkewa. Lokacin narkewa a cikin yanayin iskar iskar gas, asarar iskar shaka ta carbon mold kusan ba ta da kyau.
4. Tare da aikin motsa jiki na lantarki + motsa jiki na injiniya a ƙarƙashin kariya na inert gas, babu rabuwa a launi.
5. Yin amfani da Tsarin Kuskure (anti-wawa) tsarin sarrafawa ta atomatik, aikin ya fi dacewa.
6. Yin amfani da tsarin kula da zafin jiki na PID, yawan zafin jiki ya fi daidai (± 1 ° C).
7. HVCC jerin high injin ci gaba da simintin kayan aiki ne da kansa ɓullo da kuma kerarre, tare da ci-gaba fasaha, amfani da ci gaba da simintin gyare-gyare na high tsarki zinariya, azurfa, jan karfe da sauran gami.
8. Wannan kayan aiki yana amfani da tsarin kula da shirin Mitsubishi PLC, SMC pneumatic da Panasonic servo motor drive da sauran nau'in alamar gida da na waje.
9. narkewa a cikin rufaffiyar + inert gas kariya narkewa dakin, biyu ciyar, electromagnetic stirring, inji stirring, refrigeration, sabõda haka, samfurin yana da halaye na wani hadawan abu da iskar shaka, low asara, babu porosity, babu segregation a launi, da kyau bayyanar.
10. Nau'in Vacuum: High vacuum.
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Vacuum Ci gaba da Casting Machine don Garin Zinariya na Copper
Tsarin simintin gyare-gyare na musamman
Don mafi girman ingancin kayan da aka kammala:
Don rage haɗarin iskar shaka yayin narkewa da lokacin zane, muna mai da hankali kan guje wa hulɗar iskar oxygen da kuma saurin rage yawan zafin jiki na kayan ƙarfe da aka zana.
Siffofin don guje wa hulɗar oxygen:
1. Inert gas tsarin ga dakin narkewa
2. Tsarin injin don ɗakin narkewa - na musamman don Hasung injin ci gaba da simintin simintin gyare-gyare (jerin VCC)
3. Rashin iskar iskar gas a mutu
4. Ma'aunin zafin jiki na gani mutu
5. Ƙarin tsarin sanyaya na biyu
6. Duk waɗannan matakan suna da kyau musamman ga allunan da ke ɗauke da tagulla kamar jajayen zinare ko na azurfa kamar yadda waɗannan kayan sukan haifar da oxidise cikin sauƙi.Za a iya lura da tsarin zane da halin da ake ciki ta hanyar lura da windows.
Matsakaicin digiri na iya zama bisa ga buƙatar abokan ciniki.
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Cigaban Injin Simintin Ɗaukaka don Alloy na Azurfa na Zinariya
Zane na wannan tsarin kayan aiki ya dogara ne akan ainihin bukatun aikin da tsari, ta hanyar amfani da fasahar zamani na zamani.
1. Yin amfani da fasahar dumama na Jamusanci, saurin mita ta atomatik da fasahar kariya da yawa, ana iya narke shi cikin ɗan gajeren lokaci, ceton makamashi da kare muhalli, da ingantaccen aiki.
2. Rufaffiyar nau'in + inert gas kariya narke ɗakin na iya hana iskar shaka na narkakkar albarkatun kasa da kuma hana hadawa na impurities. Wannan kayan aikin ya dace da simintin gyare-gyare na kayan ƙarfe masu tsabta ko kuma a sauƙaƙe oxidized ƙananan ƙarfe.
3. Yin amfani da rufaffiyar + inert gas kariya na narkewa dakin, narkewa da vacuuming ana yi a lokaci guda, da lokaci yana da rabi, da kuma samar da ingancin ya inganta sosai.
4. Narkewa a cikin yanayi maras amfani da iskar gas, asarar iskar shaka ta carbon crucible kusan ba ta da kyau.
5. Tare da aikin motsa jiki na lantarki a ƙarƙashin kariya na iskar gas, babu rabuwa a launi.
6. Yana ɗaukar Tsarin Tabbatar da Kuskure (anti-wawa) tsarin sarrafa atomatik, wanda ya fi sauƙin amfani.
7. Yin amfani da tsarin kula da zafin jiki na PID, yawan zafin jiki ya fi daidai (± 1 ° C). HS-CC jerin ci gaba da simintin kayan aiki an ƙera shi da kansa kuma an kera shi tare da fasahar ci gaba kuma an sadaukar da shi ga narkewa da jefar gwal, azurfa, jan ƙarfe da sauran alluran gami, sanduna, zanen gado, bututu, da sauransu.
8. Wannan kayan aiki yana amfani da tsarin kula da shirin na Mitsubishi PLC, SMC pneumatic da Panasonic servo motor drive da sauran sanannun alamun alama a gida da waje.
9. Narkewa, motsa jiki na lantarki, da firiji a cikin rufaffiyar + inert gas kariya narke dakin, don haka samfurin yana da halaye na babu iskar shaka, low asara, babu pores, babu rabuwa a cikin launi, da kyau bayyanar.
Menene ci gaba da simintin gyare-gyare, menene don haka, menene fa'idodin?
Ci gaba da aikin simintin gyare-gyare hanya ce mai inganci don kera samfuran da aka kammala kamar sanduna, bayanan martaba, slabs, tubes da tubes waɗanda aka yi daga zinariya, azurfa da ƙarfe mara ƙarfe kamar jan karfe, aluminum da gami.
Ko da akwai dabaru daban-daban na ci gaba da yin simintin gyare-gyare, babu wani gagarumin bambanci wajen yin zinare, azurfa, jan karfe ko gami. Bambanci mai mahimmanci shine yanayin simintin simintin gyare-gyare wanda ke tashi daga kusan 1000 ° C a yanayin azurfa ko tagulla zuwa 1100 ° C a cikin yanayin zinari ko sauran gami. Ana ci gaba da jefar da narkakken ƙarfe a cikin jirgin ruwa mai suna ladle kuma yana gudana daga can zuwa simintin simintin a tsaye ko a kwance tare da buɗe baki. Yayin da yake gudana ta cikin mold, wanda aka sanyaya tare da crystallizer, yawan ruwa yana ɗaukar bayanin martaba na mold, ya fara ƙarfafawa a samansa kuma ya bar ƙirar a cikin wani yanki mai ƙarfi. A lokaci guda, ana ba da sabon narke akai-akai zuwa ga ƙirƙira a daidai wannan ƙimar don ci gaba da daidaita madaidaicin da ke barin ƙirar. Ana ƙara sanyaya madauri ta hanyar tsarin feshin ruwa. Ta hanyar yin amfani da ƙarfafa sanyaya yana yiwuwa a ƙara saurin crystallization da kuma samar da a cikin madaidaicin tsari mai kyau, wanda ya ba da samfurin da aka kammala da kyau kayan fasaha. Sa'an nan kuma a daidaita madaidaicin madaidaicin a yanke shi zuwa tsayin da ake so ta hanyar shears ko yankan-tocilan.
Za'a iya ƙara yin aiki akan sassan a cikin ayyukan mirgina cikin layi na gaba don samun sanduna, sanduna, filayen extrusion (blanks), slabs ko wasu samfuran da aka gama da su ta fuskoki daban-daban.
Tarihin ci gaba da yin simintin gyare-gyare
Ƙoƙarin farko na jefa karafa a ci gaba da aiki an yi su ne a tsakiyar ƙarni na 19. A cikin shekara ta 1857, Sir Henry Bessemer (1813-1898) ya sami takardar izinin yin simintin ƙarfe tsakanin rollers biyu masu jujjuyawa don kera shingen ƙarfe. Amma wannan lokacin wannan hanya ta kasance ba tare da kulawa ba. An sami gagarumin ci gaba daga 1930 zuwa gaba tare da fasahar Junghans-Rossi don ci gaba da yin simintin ƙarfe na haske da nauyi. Dangane da karfe, an ci gaba da yin aikin simintin gyare-gyare a shekara ta 1950, kafin (da kuma bayan) an zuba karfen a cikin tsayayyen tsari don samar da 'ingots'.
Ci gaba da yin simintin gyare-gyare na sandar da ba na ƙarfe ba an ƙirƙira shi ta hanyar tsarin Properzi, wanda Ilario Properzi (1897-1976) ya haɓaka, wanda ya kafa kamfanin Continuus-Properzi.
Amfanin ci gaba da simintin gyaran kafa
Ci gaba da yin simintin gyare-gyare ita ce hanya mafi kyau don kera samfuran da aka kammala masu tsayi masu tsayi kuma suna ba da damar samar da adadi mai yawa a cikin ɗan gajeren lokaci. Microstructure na samfurori yana da ma. Idan aka kwatanta da simintin gyare-gyare, ci gaba da yin simintin gyare-gyare ya fi tattalin arziƙi game da yawan kuzari kuma yana rage raguwa. Bugu da ƙari, ana iya canza kaddarorin samfuran cikin sauƙi ta canza sigogin simintin. Kamar yadda duk ayyukan za a iya sarrafa su da sarrafa su, ci gaba da yin simintin gyare-gyare yana ba da damammaki masu yawa don daidaita samarwa cikin sassauƙa da sauri zuwa canza buƙatun kasuwa da haɗa shi da fasahar digitization (Industrie 4.0).
