Kayan Aikin Siminti Mai Ci Gaba na Hasung-High Don Ƙarfe Masu Tamani

 

1. Nau'i: Tsaye, sarrafawa ta atomatik, dumama ta atomatik.

2. Jimlar ƙarfin wutar lantarki: 380V mai matakai uku, 50Hz mai matakai uku

3. Ƙarfin dumama: 20KW

4. Hanyar dumamawa: Dumamawa mai haifar da hayaniya (ba tare da hayaniya ba)

5. Nauyin da za a iya ɗauka: 8kg (zinariya)

6. Lokacin narkewa: mintuna 3-6

7. Matsakaicin zafin jiki: digiri 1600 Celsius

6. Diamita na sandar tagulla: mita 6-10

7. Digiri na injin tsotsa: Yanayin sanyi <6 67× 10-3Pa

8. Zafin jiki: 1600 ℃

9. Gudun jan sandar tagulla: 100-1500mm/min (wanda za a iya daidaitawa)

10. Karafa masu amfani da za a iya yin amfani da su: zinariya, azurfa, jan ƙarfe, da kayan ƙarfe.

11. Hanyar sanyaya: Sanyaya ruwa (zafin ruwa digiri 18-26 Celsius)

12. Yanayin sarrafawa: Siemens PLC+touch screen control mai wayo

13. Girman kayan aiki: 2100 * 1280 * 1950mm

14. Nauyi: Kimanin kilogiram 1500. Babban injin tsabtace ruwa: kimanin kilogiram 550.

 

 

1. Jikin Tanderu: Jikin tanderu yana ɗaukar tsari mai sanyaya ruwa mai matakai biyu a tsaye. Ana iya buɗe murfin tanderu don sauƙin saka crucibles, crystallizers, da kayan masarufi. Akwai taga mai lura a saman murfin tanderu, wanda zai iya lura da yanayin kayan da aka narke yayin narkewar. Flanges na lantarki mai shiga da flanges na bututun iska an shirya su daidai a wurare daban-daban a tsakiyar jikin tanderu don shigar da haɗin lantarki mai shiga da kuma haɗawa da na'urar injin. Farantin ƙasan tanderu yana da firam ɗin tallafi mai shiga, wanda kuma yana aiki azaman tarin da aka gyara don daidaita matsayin mai shiga da kyau, yana tabbatar da cewa ramin tsakiya na mai shiga da kewaye yana da alaƙa da tashar rufewa akan farantin ƙasan tanderu. In ba haka ba, sandar jagorar mai shiga da kewaye ba za ta iya shiga cikin mai shiga da kewaye ta hanyar hanyar rufewa ba. Akwai zobba uku masu sanyaya ruwa a kan firam ɗin tallafi, waɗanda suka dace da sassan sama, tsakiya, da ƙasa na mai shiga da kewaye. Ana sarrafa zafin kowanne ɓangare na crystalizer daidai ta hanyar sarrafa yawan kwararar ruwan sanyaya. Akwai thermocouples guda huɗu a kan firam ɗin tallafi, waɗanda ake amfani da su don auna zafin sassan sama, tsakiya, da ƙasa na crucible da crystalizer, bi da bi. Haɗin da ke tsakanin thermocouples da wajen tanderun yana kan farantin ƙasa na tanderun. Ana iya sanya akwati mai fitarwa a ƙasan firam ɗin tallafi don hana zafin narkewar ruwa ya sauko kai tsaye daga mai tsaftacewa da haifar da lahani ga jikin tanderun. Akwai kuma ƙaramin ɗaki mai kauri mai cirewa a tsakiyar wurin a kan farantin ƙasa na tanderun. A ƙarƙashin ɗakin injin mai kauri akwai ɗakin gilashi na halitta wanda za'a iya ƙarawa da wakilin hana oxidation don inganta hatimin injin mai kauri na waya mai kyau. Kayan zai iya cimma tasirin hana oxidation akan saman sandar tagulla ta hanyar ƙara wakilin hana oxidation zuwa ramin gilashin halitta.

 

2. Crucible da Crystallizer: An yi Crucible da Crystallizer da graphite mai tsarki sosai. Ƙasan Crucible ɗin yana da siffar conical kuma an haɗa shi da Crystallizer ta hanyar zare.

 

 

1. Tushen famfo

2. Bawul ɗin faifan diski mai ƙarfi na iska

3. Bawul ɗin hauhawar farashin wutar lantarki mai ƙarfi

4. Babban ma'aunin injin

5. Ƙananan ma'aunin injin

6. Jikin murhu

7. Bawul ɗin baffle mai ƙarfi na iska

8. Tarkon sanyi

9. Famfon Yaɗawa

 

4. Tsarin zane da lanƙwasawa: Ci gaba da yin amfani da sandunan jan ƙarfe ya ƙunshi ƙafafun jagora, sandunan sukuri masu daidaito, jagororin layi, da hanyoyin lanƙwasawa. Tayar jagora tana taka rawa wajen jagoranci da matsayi, kuma abu na farko da sandar jan ƙarfe ke wucewa lokacin da ta fito daga tanderu shine ƙafafun jagora. An sanya sandar jagorar lu'ulu'u a kan sukuri mai daidaito da na'urar jagorar layi. Da farko ana fitar da sandar jan ƙarfe daga jikin tanderu (wanda aka riga aka ja) ta hanyar motsi mai layi na sandar jagorar lu'ulu'u. Lokacin da sandar jan ƙarfe ta ratsa ta cikin ƙafafun jagora kuma tana da tsayi, ana iya yanke haɗin da sandar jagorar lu'ulu'u. Sannan ana gyara ta akan injin lanƙwasa kuma tana ci gaba da zana sandar jan ƙarfe ta hanyar juyawar injin lanƙwasa. Motar servo tana sarrafa motsi mai layi da juyawar injin lanƙwasawa, wanda zai iya sarrafa saurin juyewa na sandar jan ƙarfe daidai.

 

5. Tsarin samar da wutar lantarki na ultrasonic yana amfani da IGBT na Jamus, wanda ke da ƙarancin hayaniya da tanadin kuzari. Rijiyar tana amfani da kayan aikin sarrafa zafin jiki don dumama da aka tsara. Tsarin tsarin lantarki

Akwai hanyoyin kariya da yawa, da kuma hanyoyin amsawa da yawa, da kuma hanyoyin kariya.

 

6. Tsarin sarrafawa: Wannan kayan aiki yana amfani da tsarin sarrafawa ta atomatik tare da na'urori da yawa na sa ido don sarrafa zafin wutar lantarki da na'urar crystalline daidai, don cimma yanayin kwanciyar hankali na dogon lokaci da ake buƙata don ci gaba da yin simintin sandar tagulla; Ana iya yin ayyuka da yawa na kariya ta hanyar kayan sa ido, kamar zubewar abu sakamakon yawan zafin wutar lantarki, rashin isasshen injin tsabtace ruwa, ruwa a ƙarƙashin matsin lamba ko ƙarancin ruwa, da sauransu. Kayan aikin yana da sauƙin aiki kuma an saita manyan sigogi.

 

Akwai zafin tanda, zafin sassan sama, tsakiya, da ƙasa na crystallizer, saurin ja kafin ja, da saurin ja na lu'ulu'u

Da kuma ƙimomin ƙararrawa daban-daban. Bayan saita sigogi daban-daban, a cikin tsarin samar da sandar tagulla mai ci gaba da yin siminti, matuƙar an tabbatar da aminci

Sanya sandar jagora ta hanyar amfani da lu'ulu'u, sanya kayan da aka yi amfani da su, rufe ƙofar tanda, yanke haɗin da ke tsakanin sandar tagulla da sandar jagora ta hanyar amfani da lu'ulu'u, sannan a haɗa shi da injin naɗewa.