Hasung-High Vacuum Kayan Cigaban Simintin Kayan Aiki Don Ƙarfe Masu daraja

 

1. Nau'in: A tsaye, sarrafawa ta atomatik, dumama atomatik.

2. Jimlar ƙarfin wutar lantarki: uku-lokaci 380V, 50Hz uku-lokaci

3. Ƙarfin zafi: 20KW

4. Hanyar dumama: Induction dumama (mara amo)

5. Yawan aiki: 8kg (zinariya)

6. Lokacin narkewa: 3-6 mintuna

7. Matsakaicin zafin jiki: 1600 digiri Celsius

6. Diamita na sandar jan karfe: 6-10m

7. Vacuum digiri: Yanayin sanyi <6 67 × 10-3Pa

8. Zazzabi: 1600 ℃

9. Gudun jan sandar jan karfe: 100-1500mm / min (daidaitacce)

10. Ƙarfe-ƙarfe: zinariya, azurfa, jan karfe, da kayan gami.

11. Hanyar sanyaya: Ruwa mai sanyaya (zazzabi na ruwa 18-26 digiri Celsius)

12. Yanayin sarrafawa: Siemens PLC + kula da hankali na allo

13. Girman kayan aiki: 2100 * 1280 * 1950mm

14. Nauyi: Kimanin 1500kg. Babban injin: kusan 550kg.

 

 

1. Jikin wuta: Jikin tanderun yana ɗaukar tsari mai sanyaya ruwa mai ninki biyu a tsaye. Za a iya buɗe murfin tanderun don sauƙin shigar da crucibles, crystallizers, da albarkatun ƙasa. Akwai taga kallo a saman ɓangaren murfin tanderun, wanda zai iya lura da yanayin narkakkar kayan yayin aikin narkewa. Induction flanges na lantarki da flanges bututun bututu an tsara su daidai gwargwado a wurare daban-daban na tsayi a tsakiyar jikin tanderun don gabatar da mahaɗin shigar da lantarki da haɗawa da sashin injin. Farantin kasa na tanderun yana sanye da firam ɗin tallafi, wanda kuma yana aiki azaman tsayayyen tari don daidaita daidaitaccen matsayi na crystallizer, yana tabbatar da cewa tsakiyar rami na crystallizer yana mai da hankali tare da tashar rufewa akan farantin ƙasan tanderun. In ba haka ba, sandar jagorar crystallization ba zai iya shiga ciki na crystallizer ta tashar hatimi ba. Akwai zobba masu sanyaya ruwa guda uku akan firam ɗin tallafi, daidai da na sama, tsakiya, da ƙananan sassa na crystallizer. Zazzabi na kowane bangare na crystallizer ana sarrafa shi daidai ta hanyar sarrafa adadin ruwan sanyi. Akwai thermocouples guda huɗu akan firam ɗin tallafi, waɗanda ake amfani da su don auna zafin jiki na sama, tsakiya, da ƙananan sassa na crucible da crystallizer, bi da bi. Ma'amala tsakanin thermocouples da waje na tanderun yana kan farantin ƙasan tanderun. Za a iya sanya kwandon fitarwa a kasan firam ɗin tallafi don hana zafin narke daga gudana kai tsaye daga mai tsaftacewa da haifar da lahani ga jikin tanderun. Hakanan akwai ƙaramin ɗaki mai ɗorewa a tsakiyar wuri akan farantin ƙasa na tanderun. Ƙarƙashin ɗakin daɗaɗɗen sararin samaniya akwai ɗakin gilashin kwayoyin halitta wanda za'a iya ƙarawa tare da wakili na anti-oxidation don inganta hatimin vacuum na waya mai kyau. Kayan zai iya cimma tasirin maganin iskar shaka a saman sandar jan karfe ta hanyar ƙara wani wakili na anti-oxidation zuwa ramin gilashin kwayoyin halitta.

 

2. Crucible da Crystallizer: The crucible da crystallizer an yi su da high-tsarki graphite. Ƙarshen ƙugiya yana da conical kuma an haɗa shi da crystallizer ta hanyar zaren.

 

 

1. Tushen famfo

2. Pneumatic high injin diski bawul

3. Electromagnetic high injin inflation bawul

4. High vacuum ma'auni

5. Ƙananan ma'auni

6. Jikin wuta

7. Pneumatic high injin baffle bawul

8. Tarkon sanyi

9. Yaduwa famfo

 

4. Tsarin zane da juyi: Ci gaba da yin simintin gyare-gyare na sandunan tagulla ya ƙunshi ƙafafun jagora, sandunan dunƙule madaidaici, jagororin madaidaiciya, da hanyoyin iska. Ƙaƙwalwar jagora tana taka rawar jagora da matsayi, kuma abu na farko da sandar tagulla ke wucewa lokacin da ya fito daga cikin tanderun shine dabaran jagora. An kafa sandar jagorar crystallization akan madaidaicin dunƙule da na'urar jagora na madaidaiciya. An fara fitar da sandar jan karfe daga jikin tanderun (wanda aka riga aka ja) ta hanyar motsin linzamin sandar jagorar crystallization. Lokacin da sandar jan ƙarfe ta wuce ta cikin dabaran jagora kuma yana da tsayin tsayi, ana iya yanke haɗin tare da sandar jagorar crystallization. Sa'an nan kuma an gyara shi a kan injin motsa jiki kuma ya ci gaba da zana sandar tagulla ta hanyar jujjuyawar na'urar. Motar servo tana sarrafa motsin linzamin kwamfuta da jujjuyawar na'ura mai juyi, wanda zai iya sarrafa daidai saurin ci gaba da simintin tagulla.

 

5. Tsarin wutar lantarki na ultrasonic wutar lantarki yana ɗaukar Jamusanci IGBT, wanda ke da ƙananan amo da ceton makamashi. Rijiyar tana amfani da kayan sarrafa zafin jiki don dumama shirin. Tsarin tsarin lantarki

Akwai overcurrent, overvoltage feedback da kariya da'irori.

 

6. Control tsarin: Wannan kayan aiki rungumi dabi'ar tabawa cikakken atomatik iko tsarin tare da mahara saka idanu na'urorin don daidai sarrafa zafin jiki na tanderun da crystallizer, cimma da dogon lokacin da barga yanayi da ake bukata domin jan karfe sanda ci gaba da simintin gyaran kafa; Ana iya aiwatar da ayyukan kariya da yawa ta hanyar kayan aiki na saka idanu, kamar zubar da kayan abu da ke haifar da matsanancin zafin wuta, rashin isasshen sarari, ruwa a ƙarƙashin matsin lamba ko ƙarancin, da dai sauransu Kayan aiki yana da sauƙin aiki kuma an saita mahimman sigogi.

 

Akwai zafin wuta, zafin jiki na babba, tsakiya, da ƙananan sassa na crystallizer, saurin ja baya, da saurin ja da girma na crystal.

Da nau'ikan ƙararrawa daban-daban. Bayan saita sigogi daban-daban, a cikin aikin samar da sandar jan karfe na ci gaba da yin simintin, muddin an tabbatar da aminci

Sanya sandar jagorar crystallization, sanya albarkatun ƙasa, rufe ƙofar tanderun, yanke haɗin tsakanin sandar jan ƙarfe da sandar jagorar crystallization, kuma haɗa shi zuwa injin iska.