A fagen masana'antu da fasaha na zamani, karafa masu daraja suna da kima da faffadan aikace-aikace saboda musamman na zahiri da sinadarai. Domin biyan bukatu masu inganci don kayan ƙarfe masu daraja, babban injin ci gaba da yin simintin ƙarfe don karafa masu daraja ya fito. Wannan ci-gaba na kayan aiki yana amfani da fasaha mai girma don jefa karafa masu daraja a cikin ingantaccen yanayi, yana tabbatar da tsabta, daidaito, da aikin samfurin. Wannan labarin zai ba da cikakken gabatarwa ga babbainjin ci gaba da yin simintin gyaran kafadon karafa masu daraja da aikace-aikacen sa.
injin ci gaba da yin simintin gyaran kafa
1,Bayanin Babban Kayan Aikin Gina Cigaban Simintin Ɗaukaka Don Ƙarfe Masu daraja
Abubuwan kayan aiki
1. Vacuum tsarin
Babban injin famfo: Yawancin lokaci ana amfani da haɗin famfo na inji, famfo mai yaduwa, ko famfon kwayoyin halitta don cimma babban yanayi mara kyau. Wadannan famfo na iya rage matsa lamba a cikin kayan aiki da sauri zuwa ƙananan matakan, kawar da tsangwama daga iska da sauran ƙazanta.
Vacuum bawul da bututun: ana amfani da su don sarrafa injin injin da kwararar iskar gas, yana tabbatar da ingantaccen aiki na tsarin injin.
Ma'aunin Vacuum: yana sa ido kan matakin injin da ke cikin kayan aiki kuma yana ba da ingantaccen bayanin matsayin vacuum ga masu aiki.
2. Tsarin narkewa
Na'urar dumama: Yana iya zama dumama shigar, juriya dumama, ko baka dumama, kuma zai iya dumama karafa masu daraja zuwa narkakkar yanayi. Hanyoyi daban-daban na dumama suna da halaye na kansu da kuma amfani da su, kuma ana iya zaɓar su bisa ga nau'in ƙarfe mai daraja da bukatun tsari.
Crucible: Ana amfani da shi don riƙe narkakken ƙarfe mai daraja, yawanci ana yin shi da kayan da ke da juriya ga yanayin zafi da lalata, kamar graphite, yumbu, ko gami na musamman.
Na'urar motsa jiki: Ƙarfafa narkewa yayin aikin narkewa don tabbatar da daidaiton abun da ke ciki da daidaiton zafin jiki.
3. Tsarin simintin ci gaba
Crystallizer: Yana da maɓalli mai mahimmanci a cikin ci gaba da aikin simintin gyare-gyare, wanda ke ƙayyade siffar da girman ingot. Crystallizers yawanci ana yin su ne da jan ƙarfe ko wasu kayan da ke da kyakkyawan yanayin zafi, kuma ana sanya su cikin ciki da ruwa don haɓaka ƙarfin ƙarfe mai daraja na narkewa.
Na'urar gabatarwa ta Ingot: Cire ingantaccen ingot daga crystallizer don tabbatar da ci gaba da aiki na ci gaba da aikin simintin.
Na'urar ja: tana sarrafa saurin ja na ingot, yana shafar inganci da ingantaccen samarwa na ingot.
4. Tsarin sarrafawa
Tsarin sarrafa wutar lantarki: Ikon wutar lantarki na sassa daban-daban na kayan aiki, gami da daidaita ma'auni kamar wutar dumama, aikin famfo, da saurin jan billet.
Tsarin sarrafawa ta atomatik: Yana iya cimma aikin aiki ta atomatik na kayan aiki, inganta ingantaccen samarwa da kwanciyar hankali na ingancin samfur. Ta hanyar shirye-shiryen da aka saita, tsarin sarrafawa zai iya kammala matakai ta atomatik kamar narkewa da ci gaba da yin simintin gyare-gyare, da saka idanu da daidaita sigogi daban-daban a cikin ainihin lokaci.
2,Babban bayanin tsarin
1. Jikin wuta: Jikin tanderun yana ɗaukar tsari mai sanyaya ruwa mai ninki biyu a tsaye. Za a iya buɗe murfin tanderun don sauƙin shigar da crucibles, crystallizers, da albarkatun ƙasa. Babban ɓangaren murfin murfi yana sanye da taga mai kallo, wanda zai iya lura da yanayin narkakken abu yayin aikin narkewa. Flange na induction na lantarki da flange bututun bututu an tsara su ta simmetric a wurare daban-daban na tsayi a tsakiyar jikin tanderun don gabatar da haɗin gwiwar shigar da lantarki da haɗa shi da na'urar injin. Farantin kasan tanderun yana sanye da firam ɗin tallafi mai ƙyalƙyali, wanda kuma yana aiki azaman tsayayyen tari don daidaita daidaitaccen matsayi na crystallizer, yana tabbatar da cewa tsakiyar rami na crystallizer yana mai da hankali tare da tashar da aka rufe akan farantin ƙasan tanderun. In ba haka ba, sandar jagorar crystallization ba zai iya shiga ciki na crystallizer ta tashar da aka rufe ba. Akwai zobba masu sanyaya ruwa guda uku akan firam ɗin tallafi, daidai da na sama, tsakiya, da ƙananan sassa na crystallizer. Ta hanyar sarrafa magudanar ruwa na sanyaya ruwa, ana iya sarrafa yanayin zafin kowane bangare na crystallizer daidai. Akwai thermocouples guda huɗu akan firam ɗin tallafi, waɗanda ake amfani da su don auna zafin jiki na sama, tsakiya, da ƙananan sassa na crucible da crystallizer, bi da bi. Ma'amala tsakanin thermocouple da waje na tanderun yana kan bene na tanderun. Za a iya sanya kwandon fitarwa a kasan firam ɗin tallafi don hana zafin narke daga gangarowa kai tsaye daga mai tsaftacewa da haifar da lahani ga jikin tanderun. Hakanan akwai ƙaramin ɗaki mai ƙaƙƙarfan ɗaki a tsakiyar kasan tanderun. Ƙarƙashin ɗakin daɗaɗɗen sararin samaniya akwai ɗakin gilashin kwayoyin halitta, inda za'a iya ƙara abubuwan da ake amfani da su na antioxidants don inganta vacuum seal na filaments. Wannan abu zai iya cimma tasirin antioxidant akan saman sandunan jan ƙarfe ta hanyar ƙara antioxidants zuwa ramin gilashin kwayoyin halitta.
2. Crucible da Crystallizer:An yi crucible da crystallizer daga graphite mai tsabta. Ƙarshen ƙugiya yana da conical kuma an haɗa shi da crystallizer ta hanyar zaren.
3. Vacuum tsarin
4. Tsarin zane da iska:Ci gaba da yin simintin gyare-gyare na sandunan tagulla ya ƙunshi ƙafafun jagora, daidaitattun sandunan waya, jagororin layi, da hanyoyin iska. Dabarar jagora tana taka rawar jagora da matsayi, kuma lokacin da aka fitar da sandar tagulla daga tanderun, ta fara wucewa ta cikin dabaran jagora. An kafa sandar jagorar lu'ulu'u akan madaidaicin dunƙule da na'urar jagora na madaidaiciya. Da fari dai, ana ciro sandar tagulla (wanda aka riga aka ja) daga jikin tanderun ta hanyar motsin linzamin sandar jagorar crystallization. Lokacin da sandar jan ƙarfe ta ratsa cikin dabaran jagora kuma yana da ɗan tsayi, zai iya yanke haɗin gwiwa tare da sandar jagorar crystal. Sa'an nan kuma gyara shi a kan na'ura mai jujjuya kuma ci gaba da jan sandar tagulla ta hanyar jujjuyawar na'urar. Motar servo tana sarrafa motsi na linzamin kwamfuta da jujjuyawar injin iska, wanda zai iya sarrafa daidai saurin ci gaba da simintin tagulla.
5. Ƙarfin wutar lantarki na ultrasonic na tsarin wutar lantarki yana ɗaukar Jamusanci IGBT, wanda ke da ƙananan amo da ceton makamashi. Rijiyar tana amfani da kayan sarrafa zafin jiki don dumama shirin. Tsarin tsarin lantarki
Akwai overcurrent, overvoltage feedback, da kariyar da'irori.
6. Tsarin sarrafawa:Wannan kayan aiki yana ɗaukar allon taɓawa cikakken tsarin sarrafawa ta atomatik, tare da na'urori masu sa ido da yawa, don sarrafa daidaitaccen zafin wutar tanderun da crystallizer, cimma yanayin kwanciyar hankali na dogon lokaci da ake buƙata don ci gaba da simintin sandar jan ƙarfe; Ana iya ɗaukar matakan kariya da yawa ta hanyar kayan aikin sa ido, kamar zubar da kayan da ke haifar da matsanancin zafin tanderu, rashin isasshen sarari, matsa lamba ko ƙarancin ruwa. Na'urar tana da sauƙin aiki kuma an saita manyan sigogi yadda yakamata.
Akwai zafin tanderu, babba, tsakiya, da ƙananan yanayin zafi na crystallizer, saurin ja da sauri, da saurin ja da girma.
Da nau'ikan ƙararrawa daban-daban. Bayan saita sigogi daban-daban, a cikin aikin samar da sandar jan karfe na ci gaba da yin simintin, muddin an tabbatar da aminci.
Sanya sandar jagorar crystallization, sanya albarkatun ƙasa, rufe ƙofar tanderun, yanke haɗin tsakanin sandar jan ƙarfe da sandar jagorar crystallization, kuma haɗa shi zuwa injin iska.
3,Amfani da babban injin ci gaba da yin simintin gyare-gyare don karafa masu daraja
(1)Samar da ingots na ƙarfe masu daraja masu inganci
1.Tsarki mai girma
Narkewa da ci gaba da yin simintin gyare-gyare a cikin yanayi mara kyau na iya guje wa gurɓatawar iska da sauran ƙazanta yadda ya kamata, ta haka ne za a samar da ingots na ƙarfe mai tsabta. Wannan yana da mahimmanci ga masana'antu kamar na'urorin lantarki, sararin samaniya, da kuma kiwon lafiya waɗanda ke buƙatar babban tsafta na kayan ƙarfe masu daraja.
Misali, a cikin masana'antar lantarki, ana amfani da karafa masu daraja irin su zinare da azurfa don kera haɗe-haɗen da'irori, kayan aikin lantarki, da sauransu. Kasancewar ƙazanta na iya yin tasiri sosai ga aikinsu da amincin su.
2. Daidaituwa
Na'urar motsa jiki da ci gaba da tsarin simintin gyare-gyare a cikin kayan aiki na iya tabbatar da daidaituwa na abun da ke ciki na narkar da ƙarfe mai daraja a lokacin tsarin ƙarfafawa, guje wa lahani kamar rarrabuwa. Wannan yana da mahimmanci ga aikace-aikacen da ke buƙatar babban daidaituwa na kayan abu, kamar ƙirar kayan aiki daidai da sarrafa kayan ado.
Misali, a cikin sarrafa kayan ado, kayan ƙarfe masu daraja iri ɗaya na iya tabbatar da daidaiton launi da nau'in kayan ado, haɓaka ingancin samfur da ƙimar.
3.Good surface quality
Filayen ingots da aka samar ta babban injin ci gaba da yin simintin gyare-gyare yana da santsi, ba tare da ƙorafi ko haɗawa ba, kuma yana da ingantaccen ingancin saman. Wannan ba kawai zai iya rage yawan aikin sarrafawa na gaba ba, amma har ma inganta ingancin bayyanar da ƙimar kasuwa na samfurin.
Misali, a cikin manyan masana'anta, ana iya amfani da kayan ƙarfe masu daraja tare da ingancin ƙasa mai kyau don kera madaidaicin sassa, kayan ado, da sauransu, saduwa da manyan buƙatun abokan ciniki don bayyanar samfur da aiki.
(2)Haɓaka sabbin kayan ƙarfe masu daraja
1.Accurately sarrafa abun da ke ciki da tsarin
Babban injin ci gaba da simintin simintin gyare-gyare don karafa masu daraja na iya sarrafa daidaitaccen abun da ke ciki da zafin jiki na narkewar ƙarfe mai tamani, ta yadda za a sami madaidaicin iko akan abun da ke ciki da tsarin ingot. Wannan yana ba da hanya mai ƙarfi don haɓaka sabbin kayan ƙarfe masu daraja.
Misali, ta hanyar ƙara takamaiman abubuwan haɗakarwa zuwa karafa masu daraja, ana iya canza halayensu na zahiri da na sinadarai, wanda zai haifar da haɓaka sabbin kayan da ke da kaddarori na musamman kamar ƙarfi mai ƙarfi, juriya mai ƙarfi, da haɓaka mai ƙarfi.
2.Kwaitar da tsarin simintin gyare-gyare a wurare na musamman
Kayan aiki na iya kwaikwayi yanayi na musamman kamar matsi daban-daban, yanayin zafi, da yanayi don nazarin halayen simintin gyare-gyare da sauye-sauyen ayyukan karafa masu daraja a cikin waɗannan mahalli. Wannan yana da mahimmanci don haɓaka kayan ƙarfe masu daraja waɗanda zasu iya dacewa da yanayin aiki na musamman.
Alal misali, a cikin masana'antar sararin samaniya, kayan ƙarfe masu daraja suna buƙatar yin aiki a cikin yanayi mai tsanani kamar zafi mai zafi, matsa lamba, da radiation mai tsanani. Ta hanyar kwaikwaya waɗannan mahalli don gwajin simintin gyare-gyare, za a iya haɓaka sabbin kayan aiki tare da kyakkyawan aiki don saduwa da buƙatun masana'antar sararin samaniya.
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Lokacin aikawa: Dec-03-2024
